| Chain-On-Edge
Operations |
|
| Line 1 - 4 Stage - Prime / Cure /
Topcoat / Cure |
Hi-Tech Coatings, Warren, MI |
| Line 2 - 4 Stage - Prime / Cure /
Topcoat / Cure |
Hi-Tech Coatings, Warren, MI |
| Line 3 - 4 Stage - Prime / Cure /
Topcoat / Cure |
Hi-Tech Coatings, Warren, MI |
| Line 4 - 4 Stage - Prime / Cure /
Topcoat / Cure |
PFG Kendallville, Indiana |
| Line 5 - 4 Stage - Prime / Cure /
Topcoat / Cure |
PFG Kendallville, Indiana |
| Line 6 - 2 Stage - Prime / Cure |
PFG Chihuahua, Mexico |
| Line 7 - 4 Stage - Prime / Cure /
Topcoat / Cure |
PFG Chihuahua, Mexico |
| Line 8 - 5 Stage - Prime / Cure /
Topcoat / Topcoat / Cure |
PFG Chihuahua, Mexico |
| Line 9 - 4 Stage - Prime / Cure /
Topcoat / Cure |
PFG Queretaro, Mexico |
| Line 10 - 6 Stage - Wash / Dry / Prime
/ Topcoat / Cure / Chill |
Vassar Coatings, Vassar, MI |
The Chain-on-Edge Process
A typical chain-on-edge line would be approximately
100 to 200 feet long. Work holding fixtures would be
placed on sprockets 3” to 12” apart. Parts
would be placed on the fixtures. The chain-on-edge conveyor
line runs at 6 to 20 feet per minute. Hi-Tech Coatings’
lines 1, 2, and 3 have 2 paint booths and 2 curing ovens
for prime coat and top coat applications. This process
is fast and eliminates the need to mask parts. As the
line approaches the prime coating booth, the work holding
fixture sprockets engage a chain which spins the fixtures
and parts in front of a spray coating gun which automatically
sprays as the parts travel through the spray mist. The
parts then go through a curing oven and past the top
coat booth and then into the final curing oven. Parts
are normally pre-treated utilizing PFG phosphate coating
or shot blasting processes.
PFG has 10 high volume chain-on-edge
lines in place which are capable of running a wide variety
of parts and coatings. Hi-Tech specializes in applying
adhesives, Teflons@, and dry film lubricants. These
four lines compliment our dip/spin and spray coating
lines. Three of the lines are new state-of-the-art machines
that can do I.D. only or O.D. only.
The line 4 chain-on-edge
in Vassar, MI is a large 400 foot combination line.
Parts are placed on chain-on-edge fixtures and then
travel through a washer, iron phosphate, chain-on-edge
spray gun prime coat, then Ransburg disc top coats,
parts are cured in an oven, then chilled and removed
from the line. The Vassar plant is QS-9000 registered.
Our Michigan Hone &
Drill division manufactures a complete line of chain-on-edge
work holding fixtures for Hi-Tech Coatings and other
companies that utilize chain-on-edge equipment.
Hi-Tech Coatings Phosphating Equipment